The project consultants/
detailed engineering contractors are selected by the owners setting up the
plant based on the detailed engineering companies experience in their previous projects,
the resources that company have to execute the project and their collaborators
who can extend their support during execution of the project including the
technical knowhow the project consultant they have of their own or with tie up
with their collaborators. Even though the detailed Engineering consultant
posses major above said qualities the cost element plays a vital role while
selecting the project consultant by the owner. Hence it becomes very much
necessary for the project consultant also to optimise their cost to secure the
contract with the owner. In normal circumstances all the companies wants to
save the cost of the project from day one which will help in completion of the
project within the budgeted cost. .The owner starts control process with floating of tenders to various
project/detailed engineering consultants . The project consultants/ detailed
engineering contractors starts working in their estimate with basic inputs provided by the owner and
develop the mass flow/ heat flow diagrams. The basic main important equipment
details are provided by owner or by the
process licenciator. On development of the said drawings the detailed
engineering contractors calculate the number of drawings which may be required
to be designed and detailed by them during the execution of the project. The
number of P&I diagrams required, the number of isometrics to be designed
etc are calculated by the companies. If the owner further wants the contractor
to carry out other services like monitoring of supply of equipments,
supervision of civil, mechanical, electrical & instrumentation works .The
consulting companies start calculating the man-hours required to be spend by
the company for developing whole project drawings and number of man hours going
to be spent on other activities. Based on market rates of Engineers/technicians
and other category personals required
for that project the total cost of the consultants are calculated. In
case of any tie up required from partners of other nations the cost of that is also included. Finally
considering the overheads and profit margin that particular company maintains
are included to arrive at the final quotation cost by the project consultants
Blogg written based on my 40 years practical experience in core industrial project o various issues related to project management and construction management. this is the on site picture rather than book calculations
Showing posts with label contractor. Show all posts
Showing posts with label contractor. Show all posts
Friday, 9 December 2016
Tuesday, 6 December 2016
Starting of project-introduction
Staring of a project-Introduction”
The process through which the expected
final product is achieved successfully in terms of time and finance with the co
ordination and effect of group of resources can be called as the implementation
of the project. The project can vary from product to product depending on the
production of the final product. Whatever the product produced at the end it
require a standard procedure which we call as project implementation
procedures. To conceive a project the accurate estimation of the finance and
resources are most essential. The final user of the product in the project is
normally called as the owner of the project. The resources required for
completion of the projects are deployed either by one company or group of
companies are called as contractors of the project. The co ordination between
the owner and the contractors during the implementation of the project
including either in supply of technical knowhow required for the project or
validating the technology supplied either by the contractors or themselves are
called as project consultants. These three parties form important roles in the
implementations of the project. To carry out the works of individual parties
they sure require some mechanism through which their companies earn money.
Hence all the companies make their own estimates in achieving their goals without
slipping their responsibilities and make profit for the company. It is quite
obvious the success of the project not only depends upon the accurate estimate
of the owner but also the correctness of the estimates of their working
partners like contractors and consultants.
Owners
Estimate: The cost
estimates of owners/project consultants/and contractors varyfrom every ones
point of view.. The cost estimate of the owner is of normally on a macro basis.
Based on the previous experience of the cost incurred in other projects of the
same nature and capacity, is considered as basic element for the cost estimates
,taking in to considerations of the escalation factor as per index , duration
when the old project was implemented and the present one. Any project can be
compared with the human body. Like we have different parts of the body even
project have various elements starting from conception till production of the
end product. From inception the feasibility study whether the
project is viable in terms of profit and run on long run. Followed by
financial and check up of required inputs followed by rough estimate of the
project. Many of the projects stops at this stage due to various reasons
like UN availability of required in puts. Further progressing
projects continue with project work like process engineering/design and
engineering .Supply chain management group forms and construction
in continuation with testing and commissioning. Even though
there are many activities in a project the construction activity plays an
important role since it falls on the tail end of the project .Whichever losses
and finance for the company is to be managed by the construction group hence
its role in project is most important
Even though many micro activities are
involve in completion of a project it is worth it to list here the major
activities which forms the prime part of a project. It may be an industrial
project or others the following steps need to be full filled
1. Feasibility study
1. Feasibility study
2. General estimation of the project
3. Financial tie ups
4. Development of HR and required team
to carry out his project
5. Scheduling of the project
6.Tie up with process engineering
company
7.Tie up with design and detailed
engineering company
8.Find out major eligible equipment
manufacturers
9 Development of infra structure
activities
10 To start on site work
11.Testing and commissioning
These are the major heads of activities
required to complete the project in macro level. The details of which i shall
explain in some other post While a company decided to go ahead with a product
the location of the factory wherein the product is produced plays a very vital
role. To start with the place must be easily approachable. Connected with near
by cities by road/water or air. The infra structure facilities like electricity
to operate the plant at competitive cost /one or few of the raw materials
required to produce the end product is available either there itself or in the
nearby locality. Ample empty space required for the construction of the factory
including the place for future expansion. Availability of local force while construction
of the factory and for further maintenance of the factory. Availability of
construction hiring equipments in the nearby towns. Even though the above cite
facilities are very much necessary ,leading
financial institutions and Banks for transaction on day to day basis throughout
the starting and till completion of the project are also most important matter
to be considered.
To name a project is
common for the procedure to identify the production end products. But in industry it is
differentiated by the name of the end product. For Example power production industries call this
project as Power plant project. Production of chemicals are called chemical
plants. Manufacture of petrochemicals are called as petro chemical
project. Like wise other products like cement ,steel,
textile, IT are named with their name as projects.
Thermal power plants are
most essential need in growing countries to fulfil their power requirements.
Mostly Thermal power plants are constructed where sufficient quantities of coal
are available in the place itself or in the nearby vicinity where from it can
be easily transported. Depending upon the availability of other commodities and
inputs the location of the Thermal power plant is decided. Even though there
are other sources of power production Thermal power plants are widely used
considering the cost of coal is cheaper. Except for few countries the coal cost
is very much comparable with other fuels like Diesel/Naphtha etc. In countries
like India wherein petrochemical fuels are of scarcity they wholly depend upon
thermal power plants. Otherwise the construction cost and maintenance of
Thermal power plants over a period of time works out to be most efficient
compared to Diesel and other fuels. Countries like China had already
constructed and operating the power plants more than 1000 MW, countries like
India still operate with 650 MW maximum . In recent past few 800 MW Thermal
plants are under construction. Owing to the large requirement of power up to 30
million MW in future India has plenty of opportunities or the power companies
from India and other countries to involve themselves in the development of India
Labels:
contractor,
feasibility,
implementation,
MW,
project,
Thermal
Location:
Southern Asia
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